Information on building your own sand volleyball court
But be forewarned: This is not a project to under take in
half measures. If you're planning to put in a court, do it
right, and be prepared to invest a fair amount of time and
money. Otherwise, you could end up with the world's most
expensive sand box. First, let's look at the basics. The
playing area consists of the court and a space around it
measuring approximately 10 feet in each direction (more if
possible). The space above the playing area should be free
of obstructions (branches, power lines, etc.). The playing
area should be level. It's important to use good quality
sand, thick enough to prevent players from contacting any
underlying hard surface. Dimensions of a standard court are
30 feet by 60 feet and are measured from the outer edge of
the boundary lines. The boundary lines should be made of
brightly colored rope, or webbing. The poles should be place
36 to 37 feet apart, at center court. Men’s playing height
is 8 foot and women’s playing height is 7 foot 4 inches.We recommend that you have a license contractor install your
game post for your sand court. After all the money and time
you have invested, you do not want the poles falling down or
breaking from improper installation. Net supports should be
made of steel, or wood, or other material that will
withstand tension and not bend or break. Supports should be
at least 11.5 feet long buried at least two feet deep in
cement. Make sure they're free of hazardous protrusions. If
you use guy wires, they should be made of bright colors or
marked with flags so they're visible. All anchors for guy
wires and court lines should be level with the playing
surface and free of sharp edges. For areas comfortably above
sea level, the court area should be excavated two to three
feet deep, depending on the depth of the sand and gravel
base you intend to use. For low-lying areas, the court area
should be excavated only about six to eight inches; you
should end up building an elevated court rather than one
that is flush with the ground. To keep dirt or grass from
mixing in with the court sand, you may want to build a
barrier around the court, either with wooden beams (such as
railroad ties) or some type of low, solid fencing. This can
be especially important for a court that is built slightly
above ground. You should have a drainage system under the
court. A drainage ditch should lead away from the lowest
point of the court, and perforated drainage pipe should be
laid in a zigzag pattern over the base of the area with one
end capped and the other open to the drainage ditch.
Drainage is very important. You don't want to be playing in
a swamp.
Step by step:
1. Excavate the court area to your desired depth using a
Bobcat or front-end loader. Our experts all advise against
using a bulldozer or backhoe (the bulldozer won't be able to
pick up and replace the dirt, and the backhoe won't dig a
level surface). If you're in a low sea level area (for
example, shoreline areas in Florida), the court should be
built slightly above ground. Use the dirt you excavate to
create a slight slope up to the court.
2. Arrange your court perimeter (if desired) around the
edges of the excavated site. This keeps dirt and grass from
leaking into the court and vice-versa. If you're using
railroad ties or similar materials, our experts suggest
covering the exposed top edges with some sort of padding to
minimize injury potential. One expert says he's had great
luck buying used rubber escalator handrail material from
escalator-or companies and seating it atop his 2 x 6-inch
wooden boundaries.
3. Lay out your drainage pipe, perforated side down, with
the open end at the low point of the court. You may wish to
wrap each section of pipe with some type of filter to keep
sand from filling up the pipe: burlap is one choice although
eventually it will rot. Our experts suggest using flex wrap
or "handicap wrap," which can be bought at plumbing supply
houses.
4. If you are using your own standards they should have a
length of 11.5 to 13 feet, you will need to sink your poles
at least two feet deep in concrete. Prepare your net
standards by attaching hooks, pulleys, hook-and-eye hardware
and any winch-type hardware. For longevity, if you're using
wooden poles you should pre-treat them with a
weather-resistant stain. If you're not using guy wires as
supports, set your poles in the ground at a slight angle
outward from the court to allow for any "bend" caused by
eventual net tension. If you are using our #AGP-3 Game
Standards you will sink them only 3.0’ feet below top sand
level if the sand is 1 foot deep. If your sand base is
deeper then you need to bring the concrete support with
rebar, up into the sand. You will need to have the concrete
in a L shape (key). You will also want the concrete to
extend below your gravel base into the ground for support.
Use a license contractor when installing your poles, if you
do not know what you are doing.
5. Cover the pipe and the remaining court area with a
one-foot thickness of small gravel. Various sizes seem to
work, but the overall consensus is to use a small, pea-sized
gravel known around the country as #56 gravel, #2 or #3 size
gravel. Explain to your gravel supplier that it will be used
for drainage, and he can recommend the size for your needs.
6. Cover the gravel with a screen-type filter to keep gravel
and dirt from working its way up to the sand level. Again,
burlap will work, but it will eventually rot, especially if
you get a lot of rain. The best material is ground
stabilization filter fabric, which is a woven poly-blend
that won't deteriorate. You can find a supplier by calling a
landscaping or excavating company for a referral.
7. Deposit your sand--one to two feet deep--and rake so it's
level. With a good gravel base, one foot of sand is usually
enough.
8. Attach your net, put down your boundary lines and you're
ready to play.
Now for the big question: How much your basic costs will
fall into three categories: sand and gravel, excavation
equipment rental and court equipment. If you’re lucky enough
to live on a coast, sand will probably be readily available
at a reasonable cost. But unless you want to spend a lot of
time with a shovel and a pickup truck at the beach, you'll
need to purchase sand from a local sand pit or milling
company (check your yellow pages). Sand comes in several
grades, but our volleyball experts say this isn't the place
to cut corners. Washed plaster sand, washed masonry sand,
washed river sand or, if possible, washed beach or dune sand
are recommended. Sand is sold either by the ton or by the
yard, depending on where you live. You can calculate how
much sand you'll need using the following formula: (Length x
Width x Depth in feet divided by 27) x 1.6 gives you
tonnage; (L x W x D) divided by 27 gives you yardage. Using
this formula, a court approximately 40 x 70 feet with one
foot of sand needs about 166 tons of sand. Gravel can be
slightly cheaper, ranging from $5 to $14 per ton, although
in some areas it can cost more than the sand. The formula
for calculating the tonnage needed is the same as for sand.
|